Binders

Binder Products

1. Shell Resin System
2. Alkaline Phenolic no Bake Resin Ester System
3. Forfuran Acid Cured no Bake System (steel, Sg, Ci)
4. CO2 Cured Alkaline Phenolic Resin System, Binder Fortech 350
5. Inorganic no Bake Binder System
6. Phenolic Urethane Gassing Cold Box Resin System
7. Phenolic Urethane Self-Setting Resin System
8. Hot Box Resin System
9. Two Part no Bake Acid Cured System
10. Three Part No Bake Alkyd Binder System, Foralkyd Part A, Catalyst Foralkyd Part B & Catalyst Hardner Foralkyd Part C

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Shell Resin System

Solid Shell Resin (for hot coating)

FS-series of solid shell resins are specially formulated to facilitate easy mixing with sand particles by melt coating process to produce curable resin coated sand (RCS) in combination with Hexamine and a lubricant. RCS is widely used to manufacture cores and molds in metal casting industries in hot patterns.

Liquid Shell Resin (for warm coating)

This is specially manufactured to produce molds & cores for high end use with high HTS particularly thin cores like water jacket, two wheeler cylinder head etc.

Forace has multiple grades of liquid shell resin with differing properties for various applications:

1. General Purpose
2. High Strength
3. Fast Curing
4. Peel Back Resistant
5. Non ferrous

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Alkaline Phenolic no Bake Resin Ester System

This is a Two-part No-bake System comprising Resol-type Alkaline Phenolic Resin as Binder and Single or mixture of esters as the Hardener. The system is ideally suited for Steel, Iron and Aluminium castings. It exhibits excellent high temperature properties (superior thermal characteristics) resulting in a substantial reduction in casting defects like veining, scabbing, inclusions, hot tear, etc.

Forace has multiple grades of Alkaline Phenolic No Bake Resin with differing properties for various applications:

1. Fortech 300
   • Regular Alkaline Phenolic No Bake Resin
2. Fortech 300 HP
   • High Performance Alkaline Phenolic No Bake Resin
3. Fortech 300 AC
   • Anti-cracking Alkaline Phenolic No Bake Resin
4. Ecotech 777
   • Eco –friendly Alkaline Phenolic No Bake Resin

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Forfuran Acid Cured no Bake System (steel, Sg, Ci)

Forfuran binders are Cold-Setting Two-part Resin Systems comprising Furfuryl Alcohol-based Resins as Binders and a single or a mixture of organo-inorganic acids as Hardners. The system suits Steel and Iron Castings. Castings made out of this system are fairly good.

Forace has multiple grades of Forfuran Acid Cured No Bake System with differing properties for various applications:

1. Forfuran 400
   • Regular Furan Resin System
2. Forfuran 400 HS
   • High Strength Low Sulphur Furan Resin System
3. Forfuran 401
   • Nil Nitrogen Furan Resin System

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CO2 Cured Alkaline Phenolic Resin System, Binder Fortech 350

Fortech 350 is a liquid binder for sand particles for making moulds and cores which are cured by passing CO₂ gas. The binder (Phenol Formaldehyde Resin) when mixed with sand gives a free flowing mix which becomes hard when CO₂ gas is passed through the mass.

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Inorganic no Bake Binder System

CO2/Ester cured, Forsil 200/300

Forsil 200/300 is an Eco-friendly Inorganic No bake / gassing binder system. This binder system may be used with continuous mixer to produce all sizes and shapes of castings of various metals CI/SG/Steel/NF. The sand can be reclaimed by mechanical attrition.

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Phenolic Urethane Gassing Cold Box Resin System

The system is a Three-part Foundry Binder System comprising of solvent based Phenolic Resin as Binder, an Isocyanate as Co-binder and an aliphatic tertiary Amine as Catalyst.

Forace has multiple grades of Cold Box Resin System with differing properties for various applications:

1. Binder Forcold 700
   • Regular Cold Box Resin System
2. Binder Forcold 700 HS
   • High Strength Low Consumption Cold Box Resin System

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Phenolic Urethane Self-Setting Resin System

PUNB is fastest among self- sets for mold making in foundries with series of unique features like unmatchable Bench Life:Strip Time ratio, excellent rigidity of molds at all stages right from stripping to closing, lowest sand to metal ratio among self – sets to mention few

Forace has multiple grades of PEPSET with differing properties for various applications:

1. Forpep 800
   • Regular Phenolic Urethane Self-Setting Resin System
2. Forpep 801
   • High Strength Phenolic Urethane Self-Setting Resin System

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Hot Box Resin System

This is a two-part system comprising of binder and catalyst used as sand binder system for making molds and cores by heat curing process in foundries to produce ferrous and non – ferrous castings.

Forace has multiple grades of Hot Box Resin System with differing properties for various applications:

1. Forbox 607
   • High Strength Hot Box Resin System
2. Forbox 601
   • Hot Box Resin System

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Two Part no Bake Acid Cured System

The system is a two part No bake system comprising Aquous Resol type PF Resin as Binder and a single or mixture of organo-inorgano acids as Catalyst. The system when mixed with sand produces a flowable mix, which cures at room temperature to produce good moulds and cores.

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Three Part No Bake Alkyd Binder System, Foralkyd Part A, Catalyst Foralkyd Part B & Catalyst Hardner Foralkyd Part C

Foralkyd system is a three part self-setting sand binder system comparision of Foralkyd Part A as binder, Foralkyd Part B as accelerator and Foralkyd Part C as Co binder.